Atmospheric Corrosion Behavior of Carbon Steel and Galvanized Steel after Exposure in Eretan and Ciwaringin, West Java Province, Indonesia

https://doi.org/10.22146/ijc.46755

Gadang Priyotomo(1*), Lutviasari Nuraini(2), Siska Prifiharni(3), Ahmad Royani(4), Sundjono Sundjono(5), Hadi Gunawan(6), Meng Zheng(7)

(1) Research Center for Metallurgy and Materials-Indonesian Institute of Sciences, Kawasan PUSPIPTEK, Serpong 15314, South Tangerang, Banten, Indonesia
(2) Research Center for Metallurgy and Materials-Indonesian Institute of Sciences, Kawasan PUSPIPTEK, Serpong 15314, South Tangerang, Banten, Indonesia
(3) Research Center for Metallurgy and Materials-Indonesian Institute of Sciences, Kawasan PUSPIPTEK, Serpong 15314, South Tangerang, Banten, Indonesia
(4) Research Center for Metallurgy and Materials-Indonesian Institute of Sciences, Kawasan PUSPIPTEK, Serpong 15314, South Tangerang, Banten, Indonesia
(5) Research Center for Metallurgy and Materials-Indonesian Institute of Sciences, Kawasan PUSPIPTEK, Serpong 15314, South Tangerang, Banten, Indonesia
(6) Research Center and Development of Roads and Bridge, Indonesia’s Ministry of Public Works and Housing, Jl. A.H. Nasution No.264, Bandung 40294, West Java, Indonesia
(7) Key Laboratory of Marine Environmental Corrosion and Bio-fouling, Institute of Oceanology, Chinese Academy of Sciences, Qingdao, 266071, China
(*) Corresponding Author

Abstract


The investigation of corrosion for carbon steel and galvanized steel has been conducted in the marine atmosphere of Eretan and Ciwaringin Districts, West Java Province. The exposure time of the field test was up to 200 days, and their corrosion rates are determined according to weight loss method. The objective of the work is to elucidate the corrosion behavior of those alloys which is affected by distances from coastline and environmental condition. The magnitude of corrosion rate for carbon steel was 20 times as high as that for galvanized steel in both districts The distance from coastline has significantly affected for the magnitude of corrosion rate, where that both alloys in Ciwaringin is lower than that in Eretan. The deposition of chloride ion in Eretan and Ciwaringin Districts were 4.305 mg/m2 day and 1.863 mg/m2 day, respectively, where the higher chloride ion can tend to increase the corrosion rates. Relative humidity (RH) which is over 60% has essential role for corrosion process as well as rainfall. The uniform corrosion attack was observed both alloys after exposure. The corrosion product phases of galvanized steel exhibits as zincite, hydrozincite and simonkolleite in Eretan as the typical coastline atmosphere phases but not in Ciwaringin. The formation of rust product for both metals lead the decrease of further corrosion attack due to the barrier between metal and environment. The usage of galvanized steel is remarkable to minimize corrosion attack compared to that of carbon steel in tropical coastline.


Keywords


carbon steel; galvanized steel; atmospheric corrosion; coastline; corrosion product

Full Text:

Full Text PDF


References

[1] Badea, G.E., Cret, P., Lolea, M., and Setel, A., 2011, Studies of carbon steel corrosion in atmospheric conditions, Acta Tech. Corviniensis, 4, 25–28.

[2] Hoerlé, S., Mazaudier, F., Dillmann, Ph., and Santarini, G., 2004, Advances in understanding atmospheric corrosion of iron. II. Mechanistic modelling of wet–dry cycles, Corros. Sci., 46 (6), 1431–1465.

[3] Chico, B., De la Fuente, D., Díaz, I., Simancas, J., and Morcillo, M., 2017, Annual atmospheric corrosion of carbon steel worldwide. An integration of ISOCORRAG, ICP/UNECE and MICAT databases, Materials, 10 (6), 601.

[4] Xu, N., Zhao, L., Ding, C., Zhang, C., Li, R., and Zhong, Q., 2002, Laboratory observation of dew formation at an early stage of atmospheric corrosion of metals, Corros. Sci., 44 (1), 163–170.

[5] Castro-Borges, P., and Veleva, L., 2015, Time of wetness and HR-T complex as tools for corrosion risk evaluation in a concrete block exposed to a humid tropical environment, Rev. Constr., 14 (2), 65–71.

[6] Feliu, S., Morcillo, M., and Chico, B., 1999, Effect of distance from sea on atmospheric corrosion rate, Corrosion, 55 (9), 883–891.

[7] Jaén, J.A., Iglesias, J., and Hernández, C., 2012, Analysis of short-term steel corrosion products formed in tropical marine environments of Panama, Int. J. Corros., 2012, 162729.

[8] Roberge, P.R., 2000, Handbook of Corrosion Engineering, 2nd Ed., McGraw-Hill, New York.

[9] Parisot, R., Forest, S., Pineau, A., Grillon, F., Demonet, X., and Mataigne, J.M., 2004, Deformation and damage mechanisms of zinc coatings on hot-dip galvanized steel sheets: Part 1, Deformation modes, Metall. Mater. Trans. A, 35 (3), 797–811.

[10] Nuraini, L., Prifiharni, S., Priyotomo, G., Sundjono, Gunawan, H., and Purawiardi, I., 2018, Atmospheric corrosion performance of different steels in early exposure in the coastal area region West Java, Indonesia, AIP Conf. Proc., 1964, 020040.

[11] Okonkwo, P.C., Shakoor, R.A., and Mohamed, A.M.A., 2015, Environmental factors affecting corrosion of pipeline steel: A review, IJMPERD, 5 (5), 57–70.

[12] Sen, A., and Tareq, M.S.H., 2016, Effect of zinc coating thickness on the corrosion behavior of galvanized corrugated iron sheets in fresh water, brine (3.5% NaCl) and sea water environments, Int. J. Sci. Eng. Invest., 5 (54), 134–137.

[13] Saravanan, P., and Srikanth, S., 2019, Post treatment of hot dip galvanized steel sheet-chromating, phosphating and other alternative passivation technologies, J. Mater. Sci. Appl., 3, 1–22.

[14] Prifiharni, S., Nuraini, L., Priyotomo, G., Sundjono, Gunawan, H., and Purawiardi, I., 2018, Corrosion performance of steel and galvanized steel in Karangsong and Limbangan sea water environment, AIP Conf. Proc., 1964, 020038.

[15] Li, Z.W., Marston, N.J., and Jones, M.S., 2013, Update of New Zealand’s atmospheric corrosivity map, BRANZ Study Report 288, BRANZ Ltd., Judgeford, New Zealand.

[16] BMKG, 2019, Data Online Pusat Database-BMKG, http://dataonline.bmkg.go.id/dashboard_user.

[17] Corvo, F., Pérez, T., Reyes, J., Dzib, L., González-Sánchez, J., and Castañeda, A., 2009, “Atmospheric corrosion in tropical humid climates” in Environmental Degradation of Infrastructure and Cultural Heritage in Coastal Tropical Climate, 1st Ed., Eds. González-Sánchez, J., Corvo, F., and Acuña-González, N., Transworld Research Network, Kerala, India, 1–34.

[18] Priyotomo, G., Nuraini, L., Prifiharnia, S., and Sundjono, 2018, Corrosion behavior of mild steel in seawater from Karangsong and Eretan of West Java Region, Indonesia, Indones. J. Mar. Sci. Technol., 11 (2), 184–191.

[19] Sundjono, Priyotomo, G., Nuraini, L., and Prifiharni, S., 2017, Corrosion behavior of mild steel in seawater from northern coast of Java and southern coast of Bali, Indonesia, J. Eng. Technol. Sci., 49 (6), 770–784.

[20] International Organization for Standardization, 2012, Corrosion of metals and alloys-Corrosivity of atmospheres-Classification, determination and estimation, International Standard of ISO 9223, Switzerland, 12.

[21] Sica, Y.C., Kenny, E.D., Portella, K.F., and Filho, D.F.C., 2007, Atmospheric corrosion performance of carbon steel, galvanized steel, aluminum and copper in the North Brazilian coast, J. Braz. Chem. Soc., 18 (1), 153–166.

[22] Raman, A., 1987, "Atmospheric corrosion problems with weathering steels in Louisiana bridges" in STP965-EB Degradation of Metals in the Atmosphere, Eds. Dean, S., and Lee, T., ASTM International, West Conshohocken, PA, 16–29.

[23] Morcillo, M., Chico, B., Alcántara, J., Díaz, I., Simancas, J., and de la Fuente, D., 2015, Atmospheric corrosion of mild steel in chloride-rich environments. Questions to be answered, Mater. Corros., 66 (9), 882–892.

[24] Del Angel, E., Vera, R., and Corvo, F., 2015, Atmospheric corrosion of galvanised steel in different environments in Chile and Mexico, Int. J. Electrochem. Sci., 10, 7985–8004.

[25] Chen, Y.Y., Chung, S.C., and Shih, H.C., 2006, Studies on the initial stages of zinc atmospheric corrosion in the presence of chloride, Corros. Sci., 48 (11), 3547–3564.

[26] Rodríguez, J.J.S., Hernández, F.J.S., and González-González, J.E., 2002, XRD and SEM studies of the layer of corrosion products for carbo steel in various different environments in the province of Las Palmas (The Canary Islands, Spain), Corros. Sci., 44 (11), 2425–2438.

[27] Vera, R., Guerrero, F., Delgado, D., and Araya, R., 2013, Atmospheric corrosion of galvanized steel and precipitation runoff from zinc in a marine environment, J. Braz. Chem. Soc., 24 (3), 449–458.

[28] Persson, D., Thierry, D., and Karlsson, O., 2017, Corrosion and corrosion products of hot dipped galvanized steel during long term atmospheric exposure at different sites world-wide, Corros. Sci., 126, 152–165.

[29] Saarimaa, V., Kaleva, A., Nikkanen, J.P., Heinonen, S., Levänen, E., Väisänen, P., Markkula, A., and Juhanoja, J., 2017, Supercritical carbon dioxide treatment of hot dip galvanized steel as a surface treatment before coating, Surf. Coat. Technol., 331, 137–142.



DOI: https://doi.org/10.22146/ijc.46755

Article Metrics

Abstract views : 2663 | views : 2441


Copyright (c) 2020 Indonesian Journal of Chemistry

Creative Commons License
This work is licensed under a Creative Commons Attribution-NonCommercial-NoDerivatives 4.0 International License.

 


Indonesian Journal of Chemistry (ISSN 1411-9420 /e-ISSN 2460-1578) - Chemistry Department, Universitas Gadjah Mada, Indonesia.

Web
Analytics View The Statistics of Indones. J. Chem.