Electrochemical Behaviour of Silica Deposited on Stainless Steel by Electrophoretic Deposition
Ni Made Intan Putri Suari(1*), Delyana Ratnasari(2), Sahara Tulaini(3), W. Widiyastuti(4), Heru Setyawan(5)
(1) Department of Chemical Engineering, Faculty of Industrial Technology and System Engineering, Institut Teknologi Sepuluh Nopember, Kampus ITS Sukolilo, Surabaya 60111, Indonesia
(2) Department of Chemical Engineering, Faculty of Industrial Technology and System Engineering, Institut Teknologi Sepuluh Nopember, Kampus ITS Sukolilo, Surabaya 60111, Indonesia
(3) Department of Chemical Engineering, Faculty of Industrial Technology and System Engineering, Institut Teknologi Sepuluh Nopember, Kampus ITS Sukolilo, Surabaya 60111, Indonesia
(4) Department of Chemical Engineering, Faculty of Industrial Technology and System Engineering, Institut Teknologi Sepuluh Nopember, Kampus ITS Sukolilo, Surabaya 60111, Indonesia
(5) Department of Chemical Engineering, Faculty of Industrial Technology and System Engineering, Institut Teknologi Sepuluh Nopember, Kampus ITS Sukolilo, Surabaya 60111, Indonesia
(*) Corresponding Author
Abstract
The purpose of this paper is to evaluate the characteristics of corrosion protection of stainless steel substrates coated with silica by electrophoresis with pulsed direct current (PDC) and constant direct current (CDC) with anodization. Electrophoresis was carried out using silica sol from sodium silicate solution as an electrolyte solution. Stainless steel functioned as an anode and carbon as a cathode with a constant electrode distance of 2 cm. The amplitude, duty cycle, and anodization effect on stainless steel corrosion protection characteristics were evaluated. The samples were characterized by linear polarization and electrochemical impedance spectroscopy (EIS) to see the characteristics of metal corrosion protection and scanning electron microscopy (SEM) analysis to see the morphology of the coating. This study showed that PDC electrophoresis and CDC accompanied by anodization could obtain silica film with good corrosion protection characteristics (high pore resistance and low admittance). Linear polarization results showed that metal corrosion protection behavior was increased by anodization. Similar results were obtained by EIS analysis which showed that pore resistance increased by anodization. The highest pore resistance obtained by the constant current with anodization is 543 ohms, and the lowest admittance is 0.0217. Corrosion protection characteristics are also influenced by the amplitude and duty cycle during electrophoresis. Silica film with a high pore resistance and a low admittance were obtained at a frequency, amplitude, and duty cycle of 80 Hz, 0.5 volts, and 60%, respectively. The silica film produced by pulsed electrophoresis resulted in better coating characteristics than by constant current with anodization, which is seen from the pore resistance value and its admittance.
Keywords
Full Text:
PDFReferences
Bonora, P.L., Deflorian, F., & Fedrizzi, L. 1996. “Electrochemical impedance spectroscopy as a tool for investigating underpaint corrosion.” Electrochimica Acta., 41, 1073-1082.
Castro, Y., Duran, A., Damborenea, J.J., & Conde, A., 2008. “Electrochemical behavior of silica basic hybrid coatings deposited on stainless steel by dip coating and EPD.” Electrochimica Acta, 53, 6008-6017.
Dalbin, S., Maurin, G., Nogueira, R.P., Persello, J., & Pommier, N., 2005. “Silica-based coating for corrosion protection of electrogalvanized steel.” Surface and Coatings Technology, 194, 363-371.
Li, F., Zhang, L., & Metzger, R.M., 1998. “On the growth of highly ordered pores in anodized aluminum oxide.” Chemical Materials, 10, 2470-2480.
Liu, L., 2017. “Study on the preparation of SiC coating by chemical vapor phase and the mechanical properties of ceramic matrix composites.” Chemical Engineering Transactions, 59, 115-120.
Li, X., Zhang, D., Liu, Z., Li, Z., Du, C., Dongh, C., 2015. “Materials science: share corrosion data.” Nature, 527, 441-442.
Lu, J. P., Chen, L., & Song, R. G., 2019. “Effects of SiO2 particle size on the corrosion resistance of fluoropolymer/SiO2 composite coatings.” Surface Engineering, 35, 440-449.
Marra, F., Baiamonte, L., Bartuli, C., Valente, M., Valente, T., & Pulci, G., 2016. “Tribiological behaviour of alumina-titania nanostructured coatings produced by air plasma spray technique.” Chemical Engineering Transactions, 47, 127-132.
Naim, M.N., Iijima, M., Kamiyaa, H., & Lenggoro, I.W., 2010. “Electrophoretic packing structure from aqueous nanoparticle suspension in pulse DC charging.” Colloids and Surfaces A: Physicochemical and Engineering Aspects, 360, 13-19.
Pepe, A., Galliano, P., Aparicio, M., Duran, A., & Cere S., 2006. “Sol-gel coatings on carbon steel: electrochemical evaluation.” Surface and Coatings Technology, 200, 3486-3491.
Plsko, A., Pagacova, J., Sulcova, J., Bielikova, B., Tomagova, M., Michalkov, K., & Rodova, A., 2014. “Nanocomposite films prepared from stabilized aqueous SiO2 sols.” Journal of Non-Crystalline Solids, 401, 129-133.
Suari, P., & Manulang, O., 2011. Coating steel with silica by electrophoresis to prevent corrosion, Final project, Sepuluh Nopember Institute of Technology, Surabaya, Indonesia.
Tsai, M.S., 2004. “The study of formation colloidal silica via sodium silicate.” Materials Science and Engineering: B., 106, 52-55.
Yin, Y., Zhao, H., Prabhakar, Manoj., & Rohwerder, M., 2022. “Organic composite coatings containing mesoporous silica particles: Degradation of the SiO2 leading to self-healing of the delaminated interface.” Corrosion Science., 200, 110252.
Zhou, C., Lu, X., Xin, Z., Liu, J., & Zhang, Y., 2014. “Polybenzoxazine/SiO2 nanocomposite coatings for corrosion protection of mild steel.” Corrosion Science., 80, 269-275.
DOI: https://doi.org/10.22146/ajche.72638
Article Metrics
Abstract views : 1148 | views : 1110Refbacks
- There are currently no refbacks.
ASEAN Journal of Chemical Engineering (print ISSN 1655-4418; online ISSN 2655-5409) is published by Chemical Engineering Department, Faculty of Engineering, Universitas Gadjah Mada.