Deagglomeration of High Purity Fine Alumina Powder via pH Control
Andanastuti Muchtar(1*), Norazmira Wati(2), Nor Azri Jaafar(3)
(1) Department of Mechanical and Materials Engineering, Universiti Kebangsaan Malaysia, 43600 UKM Bangi, Malaysia Fax: 603-89259659
(2) Department of Mechanical and Materials Engineering, Universiti Kebangsaan Malaysia, 43600 UKM Bangi, Malaysia Fax: 603-89259659
(3) Department of Mechanical and Materials Engineering, Universiti Kebangsaan Malaysia, 43600 UKM Bangi, Malaysia Fax: 603-89259659
(*) Corresponding Author
Abstract
This paper presents results from a study on the effect of the pH of suspensions on the deagglomeration of a high-purity (99.99%), fine-grained alumina powder. The pH of the suspension was varied between pH 2 and 3. It is the aim of the study to determine the best pH for a successful dispersion of the alumina powders in the suspension. A series of rheological studies and analytical work under Scanning Electron Microscopy were conducted. It was found that the best pH was pH 2. Data obtained from rheological studies using a viscometer showed that the alumina suspension prepared at pH 2 was least viscous, which may be taken as a negative indicator of the presence of agglomerates. This hypothesis is validated by visual inspection using SEM. For the pH 2 samples, a successful removal of the agglomerates in the green compact has encouraged the sinterability of the samples and thus, resulted in an earlier sintering process at a low-firing temperature. In addition, the sintering characteristics and microstructures of the samples prepared with a pH 2 suspension are also presented.
Keywords
colloidal processing, fine alumina powders, pH control, rheology, sintering characteristics, microstructure
References
- Inada, S., T. Kimura and T. Yamaguchi, 1990, "EffectofGreen Compact Structure on the Sintering of Alumina", Ceramics International, 16, pp. 369 - 373.
- Lange, F.F.,1989, "Powder Processing Science and TechnologyforIncreased Reliability", J. Am. Ceram. Soc., 72, [1], pp. 3 - 15.
- Lim,L.C., P.M.Wongand J. Ma, 1997, "Colloidal Processing of Sub-Micron Alumina Powder Compacts", J. Materials ProcessingTechnology,67, pp. 137 -142.
- Misirli,Z., A. Uguz and T. Baykara, 1994, "Effect of Additives on the Microstructure and Mechanical Properties of Commercial Alumina Ceramics", Materials Characterization,33, pp. 329 - 341.
- Miyahara,N., Y Mutoh, K.Yamaishi,K. Uematsu and M.Inoue, 1992, "The Effectsof Grain Size on Strength, FractureToughness,and Static FatigueCrack Growth in Alumina", In JFCC Workshop series: Materials Processing and Design: Grain Boundary ControlledPropertiesof Fine Ceramics,K. Ishizaki,K. Niihara, M. Isotani and R.G. Ford (eels),ElsevierScience Publishers.
- Muchtar,A., 1999, "SinteringCharacteristicsand Microstructures of Colloidally Processed Alumina" , Jumal Kejuruteraan, 11, [2], pp. 3-12.
- Muchtar,A. and L.C. Lim, 1998, "Indentation Fracture Toughness of High Purity SubmicronAlumina",ActaMaterialia,46, [5], pp. 1683- 1690.
- Nunes,F.,A.G. Lamas, M. Almeida and H.M.M. Dizi 1992, "Influence of Deflocculantson the Characteristics of Alumina Bodies Obtained by Slip Casting",J. Mater.Sci., 27, pp. 6662 - 6666.
- Suzuki,T.S.,Y.Sakka, K.Nakano and K.Hiraga, 1998, "Effect of Ultrasonification on Colloidal Processing of Al203 and Zr02 Powders in Ph Controlled Suspension", MaterialsTransaction,JIM, 39 (6): 689- 692. .
- Tari, G., J.M.F. Ferreira, A.T. Fonseca and O. Lyckfeldt,1998, "InfluenceofParticleSize Distribution on Colloidal Processing of Alumina", Journal of the European Ceramic Society, 18, pp. 249 - 253.
- Yeh, T-S. and M.D. Sacks, 1988, "Low- temperature Sintering of Aluminium Oxide",J. Am. Ceram. Soc., 71, [10], pp. 841-844.
DOI: https://doi.org/10.22146/ajche.50803
Article Metrics
Abstract views : 1798 | views : 1094 | views : 674Refbacks
- There are currently no refbacks.
ASEAN Journal of Chemical Engineering (print ISSN 1655-4418; online ISSN 2655-5409) is published by Chemical Engineering Department, Faculty of Engineering, Universitas Gadjah Mada.